
We’re one of a few specialist medical plastic manufacturers in the UK, with over forty years’ experience in the design, development and production of bespoke items for the delivery and application of medicines and pharmaceutical goods. With high hygiene and white room manufacturing conditions at our site, we can ensure the utmost precision, hygiene and quality standards during the manufacture and assembly of medical plastics and devices.
Our complete service covers all aspects of design and development, providing full FMEA and flow analysis, testing and full project management of tooling. Our medical plastic product assembly service is complemented by automated and manual assembly of the medical products, packaging and devices we produce. From our UK based manufacturing unit we are able to offer robotic assembly and 100% inspection vision systems, multi colour printing and foil stamping, ultrasonic welding and electronics design, and integration with full function testing.
Our client, a leading international speciality pharmaceutical company providing essential medicines to more than 20 countries, approached us to take over the manufacture of their emergency crash boxes – a device used to hold and protect glass syringes filled with various vital medicines. The syringes are used for a diverse range of emergency treatments, from adrenaline to the world’s first take-home product for the treatment of opioid overdose by a non-healthcare professional. Used by drug and alcohol teams across the UK, these products make a significant positive difference to people affected by addiction.
We make the double hinged boxes from polypropylene, so that it can be twisted open quickly to aid fast response paramedics administering the drug. We have to guarantee the boxes are produced in the correct colour and have the correct legal text on them to ensure the contents match the packaging. We use text recognition vision system on the production line to ensure the print is correct, maintaining the most rigorous standards.
The previous supplier of these boxes was failing to supply the boxes in time and to the correct quality, which was a major issue for the client. When they came to us we were able to supply the finished boxes within 6 weeks of initial contact, and have been continuing to ensure there is no shortage of supply to the client’s market.
When you buy a mould tool, we guarantee it for three years with unlimited use. If it wears out or needs fixing, then we’ll repair it at no cost to you.
Our unique three year guarantee ensures a high quality tool and a high quality product.
We don’t use low-quality mould tools, the mould tools we use are built to last. Using the latest mould flow analysis software, we can assure the quality, performance and appearance of the product production before we begin to make the tool.
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