We have produced items for use in every room of the house as one of the leading household plastic products manufacturers in the UK. From standard bottles to innovative brush packs, examples of our products can be found under the sinks of most homes and on the shelves of all major supermarkets. We produce millions of injection and blow moulded products, to CRC certification, for the household packaging sector every year.
We have more than 40 years’ experience working with clients of all sizes, from entrepreneurs to leading global brands, and can assist you in bringing your item to market to the highest standards at competitive pricing. From our factories in Norfolk we can design, develop, manufacture and deliver industry leading designs with exceptional turnaround.
Jeyes approached us regarding two new products they were developing. A limescale remover gel and a mould and mildew remover gel. Their brief was to have a pack that had an integrated brush that was fitted into the neck of the bottle and that could be used to deliver the gel to the affected area and agitate the area to remove the target. The pack also had to be CRC certified.
We decided that this pack would have significant interest in other markets and agreed with Jeyes to develop the pack at our own cost and with Jeyes marketing the pack and a minimum guaranteed first year volume allowed Jeyes to have exclusive use of the pack for 12 months.
The design of the pack was carried out in house on our 3D CAD software and various rapid prototypes were used to prove the concept. With the confidence of learning from the 3D printed models it was decided to kick off the production tooling and one cavity of both the brush and overcap were finished first to test the product.
Utilising inhouse vacuum testing equipment in our laboratory the pack was fully leak tested with all combinations of bottle, brush and overcap to ensure the stability of the pack and parts were supplied to Jeyes for filling line trials prior to production start.
With the brushes moulded in bright colours under a transparent overcap, the customer can see the products USP immediately, increasing shelf appeal instore.
The pack design is now available for use by anyone, get in touch for more information.
When you buy a mould tool, we guarantee it for three years with unlimited use. If it wears out or needs fixing, then we’ll repair it at no cost to you.
Our unique three year guarantee ensures a high quality tool and a high quality product.
We don’t use low-quality mould tools, the mould tools we use are built to last. Using the latest mould flow analysis software, we can assure the quality, performance and appearance of the product production before we begin to make the tool.
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